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Outboard jets are a unique way of powering your small to midsize craft. They are
fairly simple, and carry advatanges and disadvantages over traditional
propeller-powered watercraft. I have had experience with Jacuzzi, Berkely,
Hamilton inboard jets, as well as Outboard Jets made by the Outboard Jet
Corporation in San Leandro, California.
Please contact Outboard Jet
Corp. if you have specific questions about your jet, or to get a list of
distrbutors in your area. Outboard Jet does not ship orders directly, you
have to go through a distributor. They are very helpful and you will actually
get a human on the line that knows the product. They can answer most of your
specific questions.
Outboard Jet Corporation 2035 Edison Avenue San Leandro, CA 94577-1103
510-562-6049 |
 Is a jet right for you?
| The advantages of jets |
The disadvantages of jets |
| Shallow water operation (the main advantage) |
Jets are typically noisy due to the exhaust outlet being out
of the water on plane |
| Less complex than most propeller drives |
Poor power efficiency (outboard jets lose around 1/3 of your
engine HP vs. prop) |
| Require little maintenance |
Jets do poor in areas with lots of sticks, weeds, or
algae |
| Allow you to do things you could not do with propeller when
handling (very tight circles, etc) |
Poor gas mileage due to overcoming engine power loss with
bigger engine |
| Safer around swimmers and people in water. |
Propeller people will think they handle weird at slow
speeds |
| No propeller torque to fight you at the steering wheel (or
tiller) |
Poor reverse characteristics |
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Jets handle "differently" at low speeds. This is something
you get used to. Since they have no rudder below the water surface, steering is
based completely on thrust. This means that if your engine is not running, you
can not steer. Also, jet pumps do not have a true neutral; the impeller is
always spinning. For reverse operation, jet pumps have a gate that extends over
the stream of water and redirects it underneath the boat. Balancing the gate to
direct water equally backwards and forwards is how a neutral setting is
achieved, thought it is not a perfect neutral. Since the water does a U-turn
directly out of the nozzle, reverse on jet pumps is somewhat poor. Newer inboard
jets, such as the Hamilton 212, have overcome this somewhat with huge reverse
buckets that redirect more water, thus creating a better
reverse. | Your outboard jet is perhaps one of the least efficiency jet drives on the
market. Due to limited space, these outboard jets must be small and therefore
sacrifice efficiency. Water is sucked up the bottom of the shoe, then
immediately does a 90 degree turn into the bowl of the pump. It is then forced
to do a complete loop, then exiting out a small nozzle at accelerated speeds.
All these twists and bends lose efficiency, and that is where the 30% of your
horsepower went. I have an 85 HP Force outboard on my little 16' Crestliner, and
it is probably the equivalent of a 50 HP outboard powerwise, but you are packing
more weight as well with the bigger engine.
| A frequent misconception I see about jet pump power is how
the craft is propelled. A jet powered craft is not propelled by the water coming
out of the jet and pushing against the water in the lake/ocean/river. It is
propelled completely on the rapid displacement of water: (i.e. the water being
accelerated and pushed out at a high velocity). To understand this, say you are
in a chair with wheels on a smooth floor, and you have a bowling ball in your
lap. If you throw the bowling ball in front of you, two things will happen: the
bowling ball will move in the direction you threw it, and you (and your chair)
will move in the other (or opposite direction). This is how jets work, but the
boat is the chair and the water is a whole bunch of bowling balls. Because of
this, don't be concerned if your jet stream is coming out above the waterline;
it should be. |
 Newton's Third Law of Motion:
"For every action, there is an
equal and opposite reaction. " | In order to keep efficiency as high as possible, there are a few things you
can do to improve and keep the performance of your outboard jet. Below are some
instructions and images on how to take your jet unit apart. It is not hard, and
can be done in just a few hours. All you will need is a screw driver, and a
wrench and socket set. Click on any of the images to
see them enlarged. Note: My jet is on
a 1987 85 HP Force outboard. There may be slight variations between different
models. Please take this into account. I suspect the main difference is the
adapter plate.
| The first thing one could do is write down the serial number
of your outboard jet. This can help identify it if you need to get any parts.
The serial number is located where the reverse gate attaches to the jet pump. It
will probably be a four to 7 digit number. Write this number down. |
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| Your Outboard Jet should also have a model number. This is on
the other size of the jet, there the reverse gate attaches as well. For
instance, my jet is a model "O", so I just have a letter "O" stamped in this
location. |
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The first thing you may want to do to inspect your jet is to
remove the gate control cable from the jet. This is just a matter of taking off
two screws on the cable mount, and the cable is off. Very easy. |
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Now you will want to take the shoe off of the jet. To do
this, just look around on the bottom ring of the shoe and you will see 5 or 6
bolts all the way around. Just losen these bolts and the shoe will come off. It
requres some force to jiggle the shoe off, but keep working at it and it should
eventually pop off. One thing you can do to increase performance is to make the
fins of the intake grate a "teardrop" shape. This means pulling out your grinder
or hand file, and grinding off some metal. If you don't want to do this, at
least make sure the fins are straight and that water can flow through them
easily. As far as I can tell, you can not easily remove the fins to straighten
or sharpen them. |
Now that you have the shoe off, you can clearly see the
impeller. The impeller is held on by a big nut on the drive shaft that has a
cotter pin running through it. The clearance between the impeller and the wear
ring in the shoe is critical to performance. Outboard Jet Corp. specifies this
tolerance as .0030", but you need not get out your feeler gage. Basically, if
you can slip a piece of paper between you impeller and your wear ring, that is
about as much clearance as you want. Any thing less, and you will lose a lot of
speed. Any thing more and you will wear out your wear ring more
quickly.
The impeller has a simple yet ingenious way of keeping tight
clearnances. When you use your jet, the wear ring will gradually get bigger due
to friction with water, sand, etc. To counteract this, your outboard jet has
shims that can move the impeller small distances down the tapered wear ring.
After the end of a season, it is advised to check your tolerances and re-shim as
necessary. To move the impeller further down into the wear ring, all you need to
do is move a shim form the lower side (nut side) of the impeller to the top side
(motor side) of the impeller. Moving shims like this helps keep all your shims
together, and makes it easy to adjust. |
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Here you can see how the impeller fits into the wear ring of
the shoe. Remember, tight clearances are essential! I re-shimmed my impeller
after someone had ignored it for a few years and got another ~10 MPH out of the
boat! |
| You will also notice that your impeller drive shaft is most
likely a D shaped shaft. In this picture you can see the metal block and nylon
sleeve that go inside the impeller when you are mounting it in your jet. |
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| They are pulled out in this picture so you can see them
better. You can also see an extreme closeup of the end of the shaft. |
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Here you can see the 5 shims, the washer, the eared washer,
and the nut used with the impeller. |
| It is important to inspect your impeller at the end of every
season. You don't want to see any major pitting, and you want your edges to be
nice and sharp. Stainless steel impellers are available on some models, but not
my model. They provide better performance due to less flexing, and are more
durable than aluminum. |
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Here is a close up after sharpening the impeller. To do this,
simple get the impeller and a metal hand file, and try to match the exising
angle. The aluminum is soft, so I would not advise using a power grinder. It
doesn't take much and you will have your leading edges knife-sharp and ready to
really bite into the water. If your impeller is damaged beyond repair, there
should be some numbers stamped into it. With these numbers and the model number
of your jet, Outboard Jet Corp. Will be able to tell you which impeller you need
to buy and where you can get one. Just give them a
call. |
| On my outboard jet, two bolts need to be removed to take out
the wear ring. As I understand it, most shoes have wear rings, but the really
old shoes did not, and a complete shoe replacement was needed when the gap was
too big between the impeller and shoe. You can see the wear ring comes out with
some light tapping of a screwdriver handle. Replacing wear rings is much cheaper
than replacing shoes, as shoes go for around $300. Wear rings usually cost
around $40. Aluminum impellers are around $170. |
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| Now, you want to take your jet unit off your motor. When the
jet is mounted, the process is basically like this: The original lower unit and
propeller drive is taken off, then an adapter plate is put on, then the jet
drive mounts to this adapter plate. You need not take off your adapter plate,
just your jet unit. |
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To take off jet unit, take off the shoe and impeller, then
look into the jet. You will see four large bolts and four small bolts. Remove
the four large bolts, and one bolt near the nozzle on the outsize of the jet,
and your jet should come off. Be carefull as it weighs around 20 or 30 pounds.
You might have to work a little to get it off, but don't force it too much.
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| The four smaller bolts you see probably do not need to be
removed. These bolts hold in the main bearing of the jet unit.While you are this
far, push up and down on the shaft to make sure the bearing is in good
condition. There should not be any slop either way; it should feel tight. |
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This picture is looking up at the bottom of motor and adapter
plate after the jet unit has been removed. You can see the six bolts that used
to mount the original propeller lower unit to the motor. Now, these six bolts
mount the adapter plate to the motor, and the jet unit bolts into this adapter
plate. Seems to work pretty well. |
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Once you get your jet unit off, it would be a good idea to
replace your water pump assembly and impeller. These sit right on top of the jet
unit as you can see here. |
| At the very least, inspect your impeller. But, as long as you
got this far, you might as well replace it as preventive maintenance. Water pump
impellers are much cheaper than your engine overheating, so replace them every
season or two depending on use. And NEVER run your engine out of water, it will
chew these rubber impellers up in seconds. |
 | Close up shot of my water pump.|
| Here you can see where the water pump goes in relation to the
drive shaft and jet pump unit, as well as the adapter plate that is still on the
motor. |
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| When you get it all back together, remember to grease your
jet periodically! Outboard Jet Corp. recommends that you grease your jet bearing
every 10 hours of use. Just grease it until you can see grease come out the
outlet and you are done. It takes just a few seconds to do, and keeps it well
lubricated. |
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Bottom Line: Take care of your jet once in a while, and use it often. See
you fishing!
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